Gearbox Repair Specialist

Bonfiglioli Gearbox Repair & Rebuild

Complete Bonfiglioli gear drive repair — planetary, helical, and worm reducers. IMR services all Bonfiglioli product lines with full in-house machining and testing.

The Bonfiglioli Specialist in the Midwest

Complete Bonfiglioli gear drive repair — planetary, helical, and worm reducers. IMR services all Bonfiglioli product lines with full in-house machining and testing.

Bonfiglioli drives are found in conveyors, mixers, and material handling systems across heavy industry. IMR rebuilds the full Bonfiglioli range — from compact worm reducers to large planetary drives — with the same precision and documentation standards applied to every job.

In-house gear cutting to 70" diameter
CNC machining to ±0.0001" tolerance
Dynamic balancing to ISO G1.0
Load testing to 500 HP
40,000 sq ft fully equipped shop
50-ton overhead crane capacity
36-month warranty on all rebuilds
24/7 emergency service available

Bonfiglioli Units We Rebuild

We work on the full range of Bonfiglioli equipment — from legacy units to current production models.

▸Bonfiglioli 300 series helical reducers
▸Bonfiglioli 700 series bevel-helical drives
▸Bonfiglioli 600 series shaft-mounted reducers
▸Bonfiglioli planetary gear drives
▸Bonfiglioli worm gear reducers
▸Bonfiglioli VF series worm drives
▸Bonfiglioli travel and winch drives
▸Bonfiglioli custom industrial drives

Our Bonfiglioli Rebuild Process

Every Bonfiglioli rebuild follows a documented process — from teardown through load test. No shortcuts, no guesswork.

01

Teardown & Inspection

Complete disassembly with photographic documentation. Every gear, bearing, shaft, seal, and housing is inspected and measured against OEM specifications.

02

Failure Analysis

We identify the root cause — not just the symptom. Overloading, misalignment, lubrication failure, contamination, and fatigue are all documented before rebuild begins.

03

Precision Machining

Worn bores are re-machined to OEM tolerances. Shafts are repaired or replaced. Housings are cleaned, inspected for cracks, and restored to spec.

04

Component Replacement

Worn or damaged components are replaced — gears cut in-house to AGMA standards, bearings and seals replaced with OEM-equivalent or upgraded parts.

05

Assembly

Rebuilt units are assembled to OEM torque specs with fresh lubricant and new seals throughout.

06

Load Testing

Every major rebuild is load-tested on our 500 HP test stand. Vibration, temperature, and flow are verified before shipment.

Industries We Serve

Bonfiglioli equipment is found in the most demanding industrial environments. We've rebuilt units for operations across every major heavy industry — often under emergency turnaround conditions.

View All Industries
Cement & aggregate processing
Steel mills & metal processing
Mining & quarrying
Paper & pulp mills
Power generation
Chemical & petrochemical
Food & beverage processing
Water & wastewater treatment

Why Industrial Machine Rebuilders

50 years rebuilding Bonfiglioli equipment. In-house machining. 36-month warranty. One shop that does it all.

Get a Quote

Have a Bonfiglioli Unit That Needs Attention?

Send us the model number and a description of the failure. We'll confirm capability and turnaround — usually same day.