Gearbox Repair Specialist

Cone Drive Gearbox Repair & Rebuild

Expert Cone Drive worm and double-enveloping gear drive repair. IMR services all Cone Drive product lines with full in-house machining and testing.

The Cone Drive Specialist in the Midwest

Expert Cone Drive worm and double-enveloping gear drive repair. IMR services all Cone Drive product lines with full in-house machining and testing.

Cone Drive's double-enveloping worm gear technology delivers high torque in a compact package. Rebuilding these units correctly requires precision machining and specialized knowledge of the double-enveloping gear geometry. IMR's experienced technicians and in-house gear cutting capability ensure every Cone Drive rebuild meets OEM specifications.

In-house gear cutting to 70" diameter
CNC machining to ±0.0001" tolerance
Dynamic balancing to ISO G1.0
Load testing to 500 HP
40,000 sq ft fully equipped shop
50-ton overhead crane capacity
36-month warranty on all rebuilds
24/7 emergency service available

Cone Drive Units We Rebuild

We work on the full range of Cone Drive equipment — from legacy units to current production models.

▸Cone Drive double-enveloping worm drives
▸Cone Drive inline worm reducers
▸Cone Drive right-angle worm drives
▸Cone Drive shaft-mounted reducers
▸Cone Drive custom drives
▸Cone Drive legacy units
▸Cone Drive high-ratio reducers
▸Cone Drive precision positioning drives

Our Cone Drive Rebuild Process

Every Cone Drive rebuild follows a documented process — from teardown through load test. No shortcuts, no guesswork.

01

Teardown & Inspection

Complete disassembly with photographic documentation. Every gear, bearing, shaft, seal, and housing is inspected and measured against OEM specifications.

02

Failure Analysis

We identify the root cause — not just the symptom. Overloading, misalignment, lubrication failure, contamination, and fatigue are all documented before rebuild begins.

03

Precision Machining

Worn bores are re-machined to OEM tolerances. Shafts are repaired or replaced. Housings are cleaned, inspected for cracks, and restored to spec.

04

Component Replacement

Worn or damaged components are replaced — gears cut in-house to AGMA standards, bearings and seals replaced with OEM-equivalent or upgraded parts.

05

Assembly

Rebuilt units are assembled to OEM torque specs with fresh lubricant and new seals throughout.

06

Load Testing

Every major rebuild is load-tested on our 500 HP test stand. Vibration, temperature, and flow are verified before shipment.

Industries We Serve

Cone Drive equipment is found in the most demanding industrial environments. We've rebuilt units for operations across every major heavy industry — often under emergency turnaround conditions.

View All Industries
Cement & aggregate processing
Steel mills & metal processing
Mining & quarrying
Paper & pulp mills
Power generation
Chemical & petrochemical
Food & beverage processing
Water & wastewater treatment

Why Industrial Machine Rebuilders

50 years rebuilding Cone Drive equipment. In-house machining. 36-month warranty. One shop that does it all.

Get a Quote

Have a Cone Drive Unit That Needs Attention?

Send us the model number and a description of the failure. We'll confirm capability and turnaround — usually same day.