Gearbox Repair Specialist

David Brown Gearbox Repair & Rebuild

IMR rebuilds David Brown industrial gear drives — including legacy Radicon units and current Santasalo product lines. In-house gear cutting for obsolete parts.

The David Brown Specialist in the Midwest

IMR rebuilds David Brown industrial gear drives — including legacy Radicon units and current Santasalo product lines. In-house gear cutting for obsolete parts.

David Brown gear drives have a long history in heavy industry, particularly in steel mills, mining, and cement plants. Many David Brown units are no longer in production, making in-house gear cutting capability essential. IMR manufactures replacement gears to original specifications when OEM parts are unavailable.

In-house gear cutting to 70" diameter
CNC machining to ±0.0001" tolerance
Dynamic balancing to ISO G1.0
Load testing to 500 HP
40,000 sq ft fully equipped shop
50-ton overhead crane capacity
36-month warranty on all rebuilds
24/7 emergency service available

David Brown Units We Rebuild

We work on the full range of David Brown equipment — from legacy units to current production models.

▸David Brown Radicon gear drives
▸David Brown inline helical reducers
▸David Brown bevel-helical gear drives
▸David Brown shaft-mounted reducers
▸David Brown mill drives
▸David Brown planetary reducers
▸David Brown worm gear drives
▸David Brown legacy and obsolete units

Our David Brown Rebuild Process

Every David Brown rebuild follows a documented process — from teardown through load test. No shortcuts, no guesswork.

01

Teardown & Inspection

Complete disassembly with photographic documentation. Every gear, bearing, shaft, seal, and housing is inspected and measured against OEM specifications.

02

Failure Analysis

We identify the root cause — not just the symptom. Overloading, misalignment, lubrication failure, contamination, and fatigue are all documented before rebuild begins.

03

Precision Machining

Worn bores are re-machined to OEM tolerances. Shafts are repaired or replaced. Housings are cleaned, inspected for cracks, and restored to spec.

04

Component Replacement

Worn or damaged components are replaced — gears cut in-house to AGMA standards, bearings and seals replaced with OEM-equivalent or upgraded parts.

05

Assembly

Rebuilt units are assembled to OEM torque specs with fresh lubricant and new seals throughout.

06

Load Testing

Every major rebuild is load-tested on our 500 HP test stand. Vibration, temperature, and flow are verified before shipment.

Industries We Serve

David Brown equipment is found in the most demanding industrial environments. We've rebuilt units for operations across every major heavy industry — often under emergency turnaround conditions.

View All Industries
Cement & aggregate processing
Steel mills & metal processing
Mining & quarrying
Paper & pulp mills
Power generation
Chemical & petrochemical
Food & beverage processing
Water & wastewater treatment

Why Industrial Machine Rebuilders

50 years rebuilding David Brown equipment. In-house machining. 36-month warranty. One shop that does it all.

Get a Quote

Have a David Brown Unit That Needs Attention?

Send us the model number and a description of the failure. We'll confirm capability and turnaround — usually same day.