Gearbox Repair Specialist
Falk Gearbox Repair & Rebuild
Industrial Machine Rebuilders has been rebuilding Falk gear drives since 1974. Every drive type, every size — torn down, inspected, machined, and load-tested in our 40,000 sq ft shop in Wood Dale, IL.
The Falk Specialist in the Midwest
Industrial Machine Rebuilders has been rebuilding Falk gear drives since 1974. Every drive type, every size — torn down, inspected, machined, and load-tested in our 40,000 sq ft shop in Wood Dale, IL.
Falk gear drives are built to last — but when they fail, they need a shop that understands the engineering behind them. IMR has rebuilt hundreds of Falk units across every major product line. We stock common Falk bearings and seals, and we cut replacement gears in-house when OEM parts aren't available.
Falk Units We Rebuild
We work on the full range of Falk equipment — from legacy units to current production models.
Our Falk Rebuild Process
Every Falk rebuild follows a documented process — from teardown through load test. No shortcuts, no guesswork.
Teardown & Inspection
Complete disassembly with photographic documentation. Every gear, bearing, shaft, seal, and housing is inspected and measured against OEM specifications.
Failure Analysis
We identify the root cause — not just the symptom. Overloading, misalignment, lubrication failure, contamination, and fatigue are all documented before rebuild begins.
Precision Machining
Worn bores are re-machined to OEM tolerances. Shafts are repaired or replaced. Housings are cleaned, inspected for cracks, and restored to spec.
Component Replacement
Worn or damaged components are replaced — gears cut in-house to AGMA standards, bearings and seals replaced with OEM-equivalent or upgraded parts.
Assembly
Rebuilt units are assembled to OEM torque specs with fresh lubricant and new seals throughout.
Load Testing
Every major rebuild is load-tested on our 500 HP test stand. Vibration, temperature, and flow are verified before shipment.
Industries We Serve
Falk equipment is found in the most demanding industrial environments. We've rebuilt units for operations across every major heavy industry — often under emergency turnaround conditions.
View All IndustriesWhy Industrial Machine Rebuilders
50 years rebuilding Falk equipment. In-house machining. 36-month warranty. One shop that does it all.
Get a Quote
Have a Falk Unit That Needs Attention?
Send us the model number and a description of the failure. We'll confirm capability and turnaround — usually same day.