Gearbox Repair Specialist
Hansen Gearbox Repair & Rebuild
IMR rebuilds Hansen industrial gear drives for cement, mining, and heavy processing. All Hansen drive types serviced — in-house, with full documentation and load testing.
The Hansen Specialist in the Midwest
IMR rebuilds Hansen industrial gear drives for cement, mining, and heavy processing. All Hansen drive types serviced — in-house, with full documentation and load testing.
Hansen gear drives are precision-built units used in cement mills, conveyors, and heavy industrial machinery. IMR has the machining and gear cutting capability to rebuild Hansen units to OEM tolerances, including large drives where replacement parts are no longer available from the manufacturer.
Hansen Units We Rebuild
We work on the full range of Hansen equipment — from legacy units to current production models.
Our Hansen Rebuild Process
Every Hansen rebuild follows a documented process — from teardown through load test. No shortcuts, no guesswork.
Teardown & Inspection
Complete disassembly with photographic documentation. Every gear, bearing, shaft, seal, and housing is inspected and measured against OEM specifications.
Failure Analysis
We identify the root cause — not just the symptom. Overloading, misalignment, lubrication failure, contamination, and fatigue are all documented before rebuild begins.
Precision Machining
Worn bores are re-machined to OEM tolerances. Shafts are repaired or replaced. Housings are cleaned, inspected for cracks, and restored to spec.
Component Replacement
Worn or damaged components are replaced — gears cut in-house to AGMA standards, bearings and seals replaced with OEM-equivalent or upgraded parts.
Assembly
Rebuilt units are assembled to OEM torque specs with fresh lubricant and new seals throughout.
Load Testing
Every major rebuild is load-tested on our 500 HP test stand. Vibration, temperature, and flow are verified before shipment.
Industries We Serve
Hansen equipment is found in the most demanding industrial environments. We've rebuilt units for operations across every major heavy industry — often under emergency turnaround conditions.
View All IndustriesWhy Industrial Machine Rebuilders
50 years rebuilding Hansen equipment. In-house machining. 36-month warranty. One shop that does it all.
Get a Quote
Have a Hansen Unit That Needs Attention?
Send us the model number and a description of the failure. We'll confirm capability and turnaround — usually same day.