Mixer & Agitator Repair

Lightnin Mixer & Agitator Repair

Expert Lightnin industrial mixer and agitator repair. IMR services all Lightnin mixer types — top-entry, side-entry, and portable — with full in-house machining and testing.

The Lightnin Specialist in the Midwest

Expert Lightnin industrial mixer and agitator repair. IMR services all Lightnin mixer types — top-entry, side-entry, and portable — with full in-house machining and testing.

Lightnin mixers and agitators are used in chemical, water treatment, and industrial process applications. IMR rebuilds the full Lightnin range — from portable mixers to large top-entry agitators — with precision machining, dynamic balancing, and load testing on every job.

Impeller and shaft machining
Dynamic balancing to ISO G1.0
Bearing replacement
Seal replacement
Gear drive rebuild
Load testing
36-month warranty on all rebuilds
24/7 emergency service available

Lightnin Units We Rebuild

We work on the full range of Lightnin equipment — from legacy units to current production models.

▸Lightnin top-entry agitators
▸Lightnin side-entry mixers
▸Lightnin portable mixers
▸Lightnin XDX series mixers
▸Lightnin 140 series agitators
▸Lightnin custom mixers
▸Lightnin legacy units
▸Lightnin high-shear mixers

Our Lightnin Rebuild Process

Every Lightnin rebuild follows a documented process — from teardown through load test. No shortcuts, no guesswork.

01

Teardown & Inspection

Complete disassembly with photographic documentation. Every gear, bearing, shaft, seal, and housing is inspected and measured against OEM specifications.

02

Failure Analysis

We identify the root cause — not just the symptom. Overloading, misalignment, lubrication failure, contamination, and fatigue are all documented before rebuild begins.

03

Precision Machining

Worn bores are re-machined to OEM tolerances. Shafts are repaired or replaced. Housings are cleaned, inspected for cracks, and restored to spec.

04

Component Replacement

Worn or damaged components are replaced — gears cut in-house to AGMA standards, bearings and seals replaced with OEM-equivalent or upgraded parts.

05

Assembly

Rebuilt units are assembled to OEM torque specs with fresh lubricant and new seals throughout.

06

Load Testing

Every major rebuild is load-tested on our 500 HP test stand. Vibration, temperature, and flow are verified before shipment.

Industries We Serve

Lightnin equipment is found in the most demanding industrial environments. We've rebuilt units for operations across every major heavy industry — often under emergency turnaround conditions.

View All Industries
Chemical & petrochemical
Water & wastewater treatment
Food & beverage processing
Paper & pulp mills
Mining & quarrying
Power generation
Oil & gas
Steel mills

Why Industrial Machine Rebuilders

50 years rebuilding Lightnin equipment. In-house machining. 36-month warranty. One shop that does it all.

Get a Quote

Have a Lightnin Unit That Needs Attention?

Send us the model number and a description of the failure. We'll confirm capability and turnaround — usually same day.